Controlling All of Manufacturing with 3DPrinterOS

Article initially revealed right here on 15.08.2016

Interview with Michael Molitch-Hou

The effect of the Internet on international civilization is just simply starting to take shape. Whereas social media is having a huge social influence by enabling individuals worldwide to share concepts and cat memes, cloud computing is changing the best way that companies do enterprise.

The importance of cloud computing goes approach past the power to cooperate on phrase processing paperwork and spreadsheets. The truth is, it should grow to be the first technique for controlling complete manufacturing operations. In other phrases, the trillion greenback industry liable for making all of the merchandise round us is shifting to the cloud, offering a ripe alternative to any firm able to take the reins.

In an interview with, CEO of 3D Control Techniques, John Dogru, painted a imaginative and prescient for the longer term during which all of the distributed manufacturing across the globe is perhaps controlled from a centralized software program platform. Dogru believes that his cloud software, 3DPrinterOS, might very nicely turn out to be that centralized platform.

Manufacturing in the Cloud

3D Management Methods boasts buyers and advisers from quite a few profitable tech corporations, including Paul Allen’s Vulcan Capital and members of Google, Field, AngelList, SAP, Salesforce, DocuSign and extra. Based on Dogru, these specialists impressed upon him the truth that one of the most important megatrends presently happening is the shift of businesses to the cloud.

A robust indicator of this development is the truth that 124-year-old industrial big Basic Electrical is shifting 9,000 of its apps over to the cloud. The conglomerate’s $1 billion industrial cloud-based platform, Predix, is now operating on Microsoft Azure, permitting those utilizing Azure to build apps from knowledge operating on Predix. GE has already begun connecting such operations as energy crops and railroads to the Industrial Web and means that over 20 billion units shall be related to the Industrial Web by 2020.

When Dogru launched 3D Control Methods with his associate Anton Vedeshin, the company’s CTO, the objective was to create a “one-click manufacturing” answer. To do so, he reasoned, would mean reducing the latency that occurs between the designer, production and distribution, which would finally imply making a centralized and efficient hub for managing each side of this course of from the cloud.

This led to the creation of the firm’s first product, 3DPrinterOS, a common, cloud-based operating system for managing whole networks of 3D printers from design during manufacturing and distribution.

All-in-One 3D Print Administration

Over the course of the previous 4 years, 3DPrinterOS has grown from a cloud-based slicer and printer administration software to a particularly strong platform for controlling, monitoring and auditing giant swaths of 3D printers related over a public or personal network. In a demo of the software, Dogru showcased an extended record of features that, altogether, make 3DPrinterOS in contrast to nearly any software at present available on the market, including these from much larger and more established software program giants.

The 3DPrinterOS dashboard displays a collection of tabs representing numerous steps within the 3D printing process, from importing designs via monitoring prints by way of webcam and creating printer log studies. All that is mandatory to attach a printer to the 3DPrinterOS cloud, which is hosted on Microsoft Azure servers, is for the machine be related to a computer, Raspberry Pi or some other Wi-Fi-enabling system.

With a free personal 3DPrinterOS account, users can access apps like Netfabb and the Toolpath Viewer.

With a free personal 3DPrinterOS account, customers can entry apps like Netfabb and the Toolpath Viewer.

As soon as a printer is related, 3DPrinterOS has a number of built-in apps that can be used to optimize printing, including a simple “Magic Fix” app, as well as industry-standard instruments like Netfabb. There are also several totally different slicers, STL editors, and even the Toolpath Viewer, which allows users to truly visualize how the printer will transfer during operation.

The free basic Netfabb app automatically repairs damaged files, without using computer processing power or even leaving the 3DPrinterOS dashboard.

The free primary Netfabb app routinely repairs broken information, with out using pc processing energy or even leaving the 3DPrinterOS dashboard.

Mesh repair and slicing are performed within the cloud, saving your pc valuable processing power. Furthermore, for these in search of primary quick fixes to damaged information, mesh restore is performed routinely, without the necessity to open up a separate piece of software program before sending a file to be sliced.

The Toolpath Viewer makes it potential to find out optimal help construction placement and, as Dogru identified, might be an incredible studying device for college kids simply turning into acquainted with 3D printing to see how the printing is carried out.

More highly effective is the precise performance of the software program. Acquainted desktop print administration instruments like Cura or Repetier-Host may lag when a model is moved, scaled and rotated, whereas other cloud-based tools will even crash when used by a number of individuals. 3DPrinterOS, in contrast, manipulates even complicated models in actual time.

Dogru demonstrated this by manipulating a scale model of a mountain aspect, with all of its dips, divots and protrusions, however I was capable of achieve the same efficiency with my own mannequin at house. 3DPrinterOS can be managed from an iPhone or Android smartphone with equally high performance. Nevertheless, I’m only operating a single printer. Dogru steered that this similar energy could be achieved throughout a whole community with many customers on many machines, including industrial 3D printers.

The cloud slicing app enables the same functionality as standard slicers and includes profiles for countless 3D printers.

The cloud slicing app allows the same functionality as normal slicers and consists of profiles for numerous 3D printers.

Dogru credits this capability to the talent of his companion, Vedeshin, who is at present learning to acquire his PhD in cloud computing. “Most people who try to migrate slicers into the cloud and perform 3D visualization usually crash their platform after 10 to 20 users. Anton has designed 3DPrinterOS’s architecture to be able to digest thousands of CAD files in the same computing time frame window—whether it’s one user or one million users. He has created a truly elastic cloud environment that is ready to scale worldwide to the masses. This took over four years of trial and error to develop,” Dogru stated.

3D Printing for Schooling

This energy is important when operating a community of 3D printers. One of Dogru’s prime examples of how 3DPrinterOS could possibly be used to run a whole fleet of 3D printers is that of Duke University, which had a stunted 3D printing program as a result of a scarcity of infinite scalability and efficiency to handle more than 10 students.

“Duke began with just 10 printers, 10 students and three administrators. It was difficult to scale campus wide without adding more administrative headcount to manage the process manually,” Dogru stated. Based on Dogru, college students needed to rely on the administrators to slice and prep information to their private standards. In flip, there can be a larger quantity of failed prints, extra printer downtime, and more time through which administrators have been occupied providing one-on-one assist to students. In different phrases, the latency between design and manufacturing was needlessly elevated.

With 3DPrinterOS, students can auto repair information and cargo them into the queue, and admins can monitor them remotely. Webcams report each print onto the personal server, allowing both stay monitoring and the power to look at past prints for points. On prime of that, admins are capable of monitor filament usage and print period, and then generate CSV stories containing all of this info, making it attainable to cost college students for prints and audit lab usage.

“After we began working with them, we were able to get the program up from 50 hours of use to over 500 hours, from 10 students to 2,000 students and over 35 printers—all with the same three admins.”

The print farm at Duke University. (Image courtesy of 3DPrinterOS.)

The print farm at Duke University. (Image courtesy of 3DPrinterOS.)

The productivity is one factor, however, in line with Dogru, Duke Co-Lab students aren’t simply printing tchotchkes. “What was more rewarding for me to see was not the fact that we had successfully reduced the latency between the designer to the actual manufacturing machines for the first time in history to as close to zero as possible, but that over 10 innovative companies came out of Duke in just two months! By giving over 500+ students campuswide access to building on demand, we realized we unlocked innovative potential for people that wanted to take a product to market like never seen before,” Dogru explained.

He continued, “The technology hit a wide range of educational disciplines. Some students were in the biomedical space: co-founders of the eNABLE 3DPrinted Prosthetic HUB, groups printing body parts, students studying biology and medical physics. Others were electrical engineers and computer scientists building device sensors. Some were creating IoT devices. Some were creating digital clocks. Whatever was in the students’ minds was able to be created instantly at anytime, at the moment of need—and  from anyplace: from inside their dorm room or during a lecture. And this is all viewable in real-time, so students can watch their inventions being made. We are extremely excited to see what happens this year with over 2000 students accessing the platform campus wide.”

3D Printing for Enterprise

Your workplace bureaucrat will inform you that auditing is nothing to shrug at. “If you don’t control your digital IP with just more than a badge reader,” Dogru stated, “CIO’s and CTO will lose their jobs in the near future.  Every Fortune 500 company internal auditor knows you need digital controls and audit logs to manage 3D printing in your enterprise as you scale. Using a badge reader or having people scanned through metal detectors is not sustainable. When you spend that much money on R&D, you need a way to track all of this, beyond the workflow. You need a way to control this in real-time.”

As 3DPrinterOS expands from universities to enterprise solutions, such issues are essential to remember. The company has already confirmed 3DPrinterOS at faculties like Yale, Purdue and Caltech, and has more lately deployed the platform as part of pilot packages at Ford and Cisco.

Upgraded accounts have access to a range of industrial 3D printers and CNC machines with industrial management tools. (Image courtesy of 3DPrinterOS.)

Upgraded accounts have entry to a variety of industrial 3D printers and CNC machines with industrial management tools. (Picture courtesy of 3DPrinterOS.)

In addition to tracking each print that goes by means of the system, from STL to precise recordings of prints, enterprise users of 3DPrinterOS are given access to an “Obfuscator” device, which distorts the CAD file so that anyone without permissions will only be capable of entry a disfigured version of the model, slightly than the unique. Different features embrace undertaking sharing across teams in order that anyone on a staff can monitor and entry information within a standard undertaking, stopping redundancy and enhancing group communication. The 3DPrinterOS “Virtual Factory” app also allows enterprises to track information from creation to manufacturing throughout numerous manufacturing machines.

What’s notably fascinating here is that 3D Control Techniques isn’t simply targeted on 3D printers, but on manufacturing gear as an entire. Dogru explained, “Our vision is not just to control 3D printers. The way I look at 3D printers is that it’s a robot in a box that manufactures. Our vision is really one-click manufacturing. As you decentralize manufacturing, you need to be able to have real-time command and control of these robots in a box and facilities.”

A screenshot showing the 3DPrinterOS dashboard for enterprise users. (Image courtesy of 3DPrinterOS.)

A screenshot displaying the 3DPrinterOS dashboard for enterprise customers. (Image courtesy of 3DPrinterOS.)

The company is, subsequently, increasing to allow the management of not simply 3D printers, but industrial robotic arms, pc numerical controlled (CNC) milling machines, waterjet techniques and more. In giant enterprises, the power to regulate the workflow from design to production to distribution could be what Dogru referred to as “a nightmare.” Naturally, Dogru sees the solution as 3D Control Techniques software in the cloud.

To broaden the utility of 3DPrinterOS for the enterprise, 3D Management Techniques is now collaborating with all of the leading CAD developers to integrate 3DPrinterOS plug-ins into industry-standard 3D modeling instruments. Now, users of Siemens, Dassault Systèmes, Autodesk and Onshape products may have the power to export directly to 3DPrinterOS. That means, when an industrial designer or mechanical engineer needs to prototype an element or ship an element to manufacturing, they will 3D print immediately from SolidEdge, SOLIDWORKS or Fusion 360.

Leading Gartner analyst Peter Basiliere likened this capability to the impression of Net-based 2D printing, “Presently users must develop their own tools, although commercially-available software may provide key modules such as APIs to an ERP system. [Web to print] has been enormously important to the 2D printing industry. There are a few providers already working on it [for 3D printing], such as 3DPrinterOS.”

Heading to the Industrial Internet

With corporations like GE already working to regulate complicated industrial methods from the cloud, 3D Management Methods can be within the firm of giants. In fact, to deal with the “Industrial Internet” the best way that GE plans to will take some time. Nevertheless, Dogru’s firm is making inroads already by means of its work with Ford and Cisco, the mixing of 3DPrinterOS into industry CAD tools and in wanting toward cloud control of manufacturing gear beyond 3D printers.

“When I hear someone talking about 3D printing, it reminds me of someone talking about hard drives and I think, ‘So what?’ To me, a 3D printer is like a hard drive and we’re software like Oracle or SAP. The software is really what makes it possible to utilize the potential of these machines.” Dogru stated.

Up to now, 3DPrinterOS has enabled the fabrication of over 73,000 elements in over 100 nations, enabled entrepreneurs to manage full printer farms, increased the productivity of universities and is heading to large enterprises. While it might be arduous for hardware fanatics to consider, Dogru could also be right.

For me, personally, seeing really was believing. After watching Dogru demo the software, it was straightforward to know how the software might scale back the latency from design to production—for the consumer of a solitary machine, like me, or for a faculty with a whole fleet of printers like Duke College. For that cause, I recommend getting a demo from the company to get a greater understanding of how useful this software might truly be.

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